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Nanotech Wizards Use Insect’s Bizarre Soccer-Ball Excretions for Stealth Tech Breakthrough!

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By Cameron Aldridge

Nanotech Wizards Use Insect’s Bizarre Soccer-Ball Excretions for Stealth Tech Breakthrough!

Photo of author

By Cameron Aldridge

In the early 1950s, biologists at Brooklyn College delved into studies with an electron microscope and stumbled upon a potential breakthrough involving the leafhopper, an insect roughly the size of a grain of rice known for its distinctive hopping. These researchers unexpectedly discovered, as they described, "certain ultramicroscopic bodies, previously unknown," on the insect’s wings. In a 1953 publication in the Bulletin of the Brooklyn Entomological Society, they introduced these tiny, spherical, jack-like structures as "brochosomes," a term derived from a Greek word for "mesh of a net."

Since that time, a dedicated yet narrow stream of scientists and engineers has developed an intense focus on brochosomes. This fascination is driven by the biological marvels these structures represent and the potential technological applications their complex porous shapes and physical properties offer. Enthusiasts of brochosomes are quick to express their excitement about these evolutionary marvels.

Tak-Sing Wong, a biomedical and mechanical engineer at Pennsylvania State University, became captivated by brochosomes around 2015. "We were drawn to their nanoscale size and their intricate, three-dimensional buckyball-like geometries," Wong explains. He finds it remarkable that leafhoppers can produce such intricate structures consistently at the nanoscale, a task that remains a challenge even with today’s advanced micro- and nanofabrication technologies.

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Wong has been particularly focused on leveraging the unique properties of brochosomes for developing new technological applications. He and his colleagues at Penn State and Carnegie Mellon University have secured two U.S. patents, with more pending, for methods to create synthetic brochosomes. These artificial structures are suitable for various uses, such as materials for anti-reflection and camouflage, anticounterfeiting measures, data encryption, and an optical security method where hidden information is only revealed under specific light conditions, like infrared or ultraviolet.

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Wong points out that much of the recent research into brochosomes is inspired by the natural anti-reflective properties these structures confer to leafhoppers, making them nearly invisible on leaf surfaces—a quality that protects them from predators. This biological feature has spurred global R&D efforts aimed at mimicking these properties.

Researchers have discovered that natural brochosomes are made of proteins and lipids within specialized compartments of leafhoppers’ excretory system. The insects use these brochosome-packed droplets to coat themselves, effectively creating a cloak that absorbs light and enhances their survival.

Recent technological explorations, including those by Wong’s team at Penn State in collaboration with Carnegie Mellon researchers led by mechanical engineer Sheng Shen, are not just focused on camouflage. They are also developing materials for advanced security and encryption technologies that exploit the inability of humans to see infrared light.

As the team studied the optical and physical properties of synthetic brochosomes, they noticed significant differences under infrared imaging, despite appearing identical under visible light. This observation has led to innovative approaches in security technology, potentially embedding invisible infrared data within the visible spectrum, such as placing a dot of infrared-active brochosome material on currency to verify its authenticity.

Researchers have explored numerous methods for creating synthetic brochosomes using various materials, leading to a growing array of brochosome-inspired technologies. For example, Chinese researchers have developed a method to create color-bestowing particles, filling tiny indentations on silver brochosome structures with polystyrene spheres to manipulate color through electromagnetic interactions.

Other research includes efforts to mimic nature’s masters of disguise, like chameleons and cephalopods, by creating brochosome structures that change reflectivity in response to electrical stimuli. These could lead to energy-saving applications, such as smart windows that adjust the transmission of solar and thermal energy.

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The potential applications of brochosome-inspired technologies are vast and varied, including light-harvesting electrodes, self-cleaning surfaces, specific sensors, and drug delivery systems. However, as Wong cautions, a significant hurdle remains the scalable production of these complex structures.

Despite the challenges, Wong enjoys sharing the fascinating world of brochosomes with non-scientists, marveling at their intricate, soccer-ball-like structures. Meanwhile, Shen appreciates the humility this research brings, reminding us that sometimes, nature has already found the solutions we seek.

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